The Stock -> Inventory section contains a list of all items that are stored in the stock, and allows to update the inventory levels during a cycle count.
The Stock -> Inventory page allows
- entering cycle counts (for current date only),
- seeing the inventory levels of each item on any historical date,
- updating current inventory levels of any item,
- updating current inventory levels at particular locations,
- exporting a PDF or CSV report,
- uploading a CSV file with new inventory levels and costs,
- seeing the number of items that were consumed in unfinished production (WIP) on any historical date.
- Tips, tricks, and warnings.
- How to check historical inventory levels?
- How to enter cycle counts?
- How to enter a new item quantity?
- What happens if the new quantity is greater? Or smaller?
- What do the WIP (Work in Progress) values show?
- How to enter initial inventory values into MRPeasy?
- Use this function with caution. Changing inventory values at Stock -> Inventory can terminate existing bookings and, as an extension, break stock history.
- If inventory count values differ, reasons need to be investigated carefully.
- It is not possible to change historical inventory levels. Only the inventory levels of the current date can be updated.
- To show items which are out of stock, enter 0 to the "Minimum quantity" search field.
- If an item has never been in stock, its value defaults to 0 when entered from this report.
- The search bar is not visible if all goods have 0 quantity. Initial inventory levels must be entered from Stock -> Stock lots or via CSV import.
For any historical date, at Stock -> Inventory, it is possible to see:
- the total "In stock" quantity of every item,
- the quantity which had been consumed in unfinished production,
- the inventory value.
NB! It is not possible to change historical inventory levels. Only the inventory levels of current date can be updated.
When making a physical inventory count, stock levels for items can be adjusted:
- at Stock -> Stock lots by creating new stock lots to add new items;
- at Stock -> Write-offs by writing off extra items;
- or by entering the new inventory quantity at Stock -> Inventory to have MRPeasy automatically create stock lots or write-offs.
Generally, the Stock -> Stock lots and Stock -> Write-offs should be preferred when inventory values differ because these allow manually setting all the variables, choosing the stock lots, entering comments, or using special write-off codes.The Stock -> Inventory page creates stock lots and write-offs automatically.
For updating the stock levels:
- Choose the current date.
- Choose the Site, if you have several warehouses.
- Choose the Location, if you wish to update inventory levels only in a particular location, e.g. shelf.
- Enter the new total quantity.
- Click Save or Save all.
- A new stock lot is created.
- The new stock lot will have the same cost per unit as the latest stock lot of the same item (by Available from date).
- If this item has not been in stock previously, the stock lot's cost will be 0.
If the new quantity for an item is smaller than the previous quantity:
- A new write-off is created from existing stock lots in status Received, by FIFO.
- First, the software tries to write off items that are available, not reserved.
- If more items should be written off than is available at the stock, then software tries to cancel bookings by LIFO until it is possible to create a write-off.
NB! If you know from which stock lots items are missing, or want to be able to pick, create write-offs at Stock -> Write-offs.
The column WIP quantity shows the number of raw materials that have been consumed for manufacturing orders, which are still in progress.
The column WIP cost shows the cost of materials in work in progress.
At the moment when materials are marked as consumed in production, they are moved to Work in Progress (WIP) Inventory. When the Manufacturing Order is finished, the WIP is cleared (the value is counted in the cost of the finished products).
There are several ways of entering initial inventory levels:
- At Stock -> Items -> Import from CSV. Together with the initial article creation upload it's possible to include the quantities and net costs.
From there it not possible to upload inventory at particular locations or sites.
Read: How to import articles?;
- Stock -> Inventory -> Import from CSV. It is possible to update or initiate inventory levels by uploading a CSV file. It's possible to import both quantities and costs, at several sites and locations.
Read: How to import inventory levels?;
- Stock -> Stock Lots -> Add a stock lot. It is possible to manually create the stock lots (batches);
- Procurement -> Purchase orders -> Add new Purchase Order. Fill out a PO and mark its arrival date to mark it received.