{"id":17639,"date":"2024-08-13T06:54:50","date_gmt":"2024-08-13T06:54:50","guid":{"rendered":"https:\/\/www.mrpeasy.com\/blog\/?p=17639"},"modified":"2025-03-12T11:55:24","modified_gmt":"2025-03-12T11:55:24","slug":"success-story-value-added-packaging","status":"publish","type":"post","link":"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/","title":{"rendered":"Custom Packaging Manufacturer Grows by 40% in 10 Months"},"content":{"rendered":"\n<p>Custom corrugated box manufacturer Value Added Packaging moved from legacy ERP system to cloud-based software and grew 40% in 10 months. \u201cWe can now look at the data and see if we can cut costs, adjust selling prices, or manufacture something more efficiently to make the outcomes better,\u201d says Tyler Hoosier, General Leader.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/08\/value-added-packaging-1024x576.jpg\" alt=\"\" class=\"wp-image-17640\" srcset=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/08\/value-added-packaging-1024x576.jpg 1024w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/08\/value-added-packaging-300x169.jpg 300w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/08\/value-added-packaging-768x432.jpg 768w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/08\/value-added-packaging-1536x864.jpg 1536w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/08\/value-added-packaging.jpg 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<!--more-->\n\n\n\n<p><em>You can also listen to this article:<\/em><\/p>\n\n\n\n<iframe title=\"Custom Packaging Manufacturer Grows by 40% in 10 Months\" allowtransparency=\"true\" height=\"150\" width=\"100%\" style=\"border: none; min-width: min(100%, 430px);height:150px;\" scrolling=\"no\" data-name=\"pb-iframe-player\" src=\"https:\/\/www.podbean.com\/player-v2\/?i=xgdpx-183cb00-pb&#038;from=pb6admin&#038;share=1&#038;download=1&#038;rtl=0&#038;fonts=Arial&#038;skin=1&#038;font-color=&#038;logo_link=episode_page&#038;btn-skin=3\" loading=\"lazy\"><\/iframe>\n\n\n\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_80 counter-hierarchy ez-toc-counter ez-toc-custom ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #343333;color:#343333\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #343333;color:#343333\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/#Manufacturing_fully_assembled_complex_packaging_solutions\" >Manufacturing fully assembled complex packaging solutions<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/#Moving_on_from_a_niche_software\" >Moving on from a niche software<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/#Visibility_and_traceability_were_a_top_priority\" >Visibility and traceability were a top priority<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/#Implementation_was_completed_in-house\" >Implementation was completed in-house<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/#New_data_enables_better_business_decisions\" >New data enables better business decisions<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/#Company_on_a_growth_streak\" >Company on a growth streak<\/a><\/li><\/ul><\/nav><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Manufacturing_fully_assembled_complex_packaging_solutions\"><\/span>Manufacturing fully assembled complex packaging solutions<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p><a href=\"https:\/\/www.vapmanaged.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">Value Added Packaging<\/a> is a custom corrugated box manufacturer from Englewood, Ohio. Unlike typical brown boxes commonly seen in e-commerce, their focus is on creating fully assembled packaging solutions, particularly for the automotive and industrial machinery sectors. Their products are distinctive because they arrive at customer facilities completely assembled, e.g. as cartons that are pre-stapled to pallets with the necessary partitions and lids, allowing for immediate use without additional assembly.<\/p>\n\n\n\n<p>Founded in 1997 by Jarod and Mari Wenrick, the company started with standard cardboard box manufacturing but has since then evolved to focus on pre-assembled solutions, meeting the complex packaging needs of other manufacturers. Over the years, the company has expanded its facilities two times and today employs 58 people. The Wenricks, who still actively manage the company, have guided this evolution from simple box suppliers to leaders in advanced packaging solutions.<\/p>\n\n\n<div class=\"banner-v2\">\n    <p class=\"banner-v2__desc\">Grow your manufacturing operation painlessly with MRPeasy<\/p>\n    <a class=\"banner-v2__link\" href=\"https:\/\/www.mrpeasy.com\/sign-up\/\" target=\"_blank\" data-ga-event=\"blog_signup_banner_blue\">Try for free<\/a>\n<\/div>\t\t<style>.banner-v2 {\n    float: right;\n    display: flex;\n    flex-direction: column;\n    justify-content: center;\n    align-items: center;\n    padding: 40px 32px;\n    gap: 16px;\n    width: 356px;\n    height: 205px;\n    background: linear-gradient(199.68deg, #6084E5 13.17%, #5FA7DD 82.1%);\n    border-radius: 4px;\n    margin-left: 12px;\n    margin-bottom: 12px;\n    margin-top: 15px;\n}\n\n@media (max-width: 767.98px) {\n    .banner-v2 {\n         width: 100%;\n         height: 173px;\n         margin-bottom: 0;\n         margin-left: 0;\n    }\n}\n\n.single__content p.banner-v2__desc {\n    margin: 0 !important;\n}\n\np.banner-v2__desc {\n    width: 292px;\n    font-style: normal;\n    font-weight: 700;\n    font-size: 22px;\n    line-height: 29px !important;\n    text-align: center;\n    color: #FFFFFF;\n    margin: 0 !important;\n    order: 0 !important;\n}\n\n.single__content a.banner-v2__link {\n    color: #FFFFFF !important;\n}\n\n.single__content a.banner-v2__link:hover {\n    color: #003557 !important;\n}\n\na.banner-v2__link {\n    display: flex;\n    justify-content: center;\n    align-items: center;\n    width: 181px;\n    height: 51px;\n    padding: 18px 0;\n    border-radius: 4px;\n    background: #003557;\n    font-weight: 700;\n    font-size: 16px;\n    color: #FFFFFF !important;\n    text-decoration: none !important;\n    order: 1 !important;\n}\n\n.banner-v2__link:hover {\n    background: white;\n    color: #003557 !important;\n}<\/style>\n\t\t\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Moving_on_from_a_niche_software\"><\/span>Moving on from a niche software<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The company had been using a corrugated-specific software, Imaginera by Amtech, since 2005. However, this older system failed to meet the growing needs of the business, particularly in providing the necessary insights into costs and inventory.<\/p>\n\n\n\n<p>&#8220;Imaginera was our backbone for many years, but as we grew, its limitations in scalability and visibility became apparent,&#8221; says Tyler Hoosier, General Leader at Value Added Packaging. \u201cThe lack of detailed cost insights prevented us from accurately calculating <a href=\"https:\/\/www.mrpeasy.com\/blog\/actual-costing\/\" target=\"_blank\" rel=\"noreferrer noopener\">actual costs<\/a> on both a customer and unit level.\u201d<\/p>\n\n\n\n<p>The decision was made to explore other software options that could offer more robust and flexible solutions. After first reviewing various industry-specific solutions, including Amtech\u2019s newer offerings, they turned to more general inventory management and manufacturing systems.<\/p>\n\n\n\n<p>&#8220;The pricing of industry-specific software made us reconsider our options and look for a solution outside of the corrugated sector,&#8221; Hoosier noted. \u201cIn addition, a bulk of our business now includes materials that aren\u2019t corrugated materials so a more general solution just made sense.\u201d<\/p>\n\n\n\n<p>In late December 2022, after an extensive search and comparison of features and benefits, <a href=\"https:\/\/www.mrpeasy.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">MRPeasy<\/a> emerged as the preferred solution, promising both an affordable pricing model and the comprehensive capabilities necessary to address the company\u2019s operational challenges effectively.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Visibility_and_traceability_were_a_top_priority\"><\/span>Visibility and traceability were a top priority<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Hoosier emphasizes the user-friendliness of MRPeasy, which was surprising considering that most ERP and MRP packages have a notoriously steep learning curve. &#8220;I realized very quickly after starting the trial that the system was exceptionally intuitive,\u201d he says. \u201cI was able to teach myself by using resources like tutorial videos and the user manual.&#8221;<\/p>\n\n\n\n<p>Another deciding factor was the visibility and <a href=\"https:\/\/www.mrpeasy.com\/blog\/traceability\/\">traceability<\/a> the system provided. In their legacy system, it was very easy for an employee to accidentally create or delete inventory without anyone realizing the mistake. This made their inventory records inaccurate and created many headaches for their finance department.<\/p>\n\n\n\n<p>\u201cThis traceability along with the item- and customer-level cost and profit analysis are features that we never really had before,\u201d Hoosier says.<\/p>\n\n\n\n<p>According to Hoosier, MRPeasy also offered better <a href=\"https:\/\/www.mrpeasy.com\/production-tracking-software\/\" target=\"_blank\" rel=\"noreferrer noopener\">manufacturing tracking capabilities<\/a> and more customizability than the other options they considered. \u201cBeing able to customize tags, barcodes, and labels is something we now take advantage of extensively,\u201d he says.<\/p>\n\n\n\n<p>The feeling that MRPeasy was the right choice was reinforced during the trial period when Hoosier encountered an issue and turned to the software\u2019s support team. \u201cWithin 12 hours, not only were we given a response but the issue had been resolved,\u201d he recalls.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Implementation_was_completed_in-house\"><\/span>Implementation was completed in-house<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The implementation started in February 2023 and was completed by the end of June, taking a total of five months. According to Hoosier, their old system proved to be the biggest obstacle when implementing the new one.<\/p>\n\n\n\n<p>\u201cWe had no way of exporting our <a href=\"https:\/\/www.mrpeasy.com\/blog\/bill-of-materials\/\" target=\"_blank\" rel=\"noreferrer noopener\">bills of materials<\/a> from the old system so we had to create a spreadsheet from scratch, which we could then upload to MRPeasy,\u201d he says. \u201cThat\u2019s what took the most time.\u201d<\/p>\n\n\n\n<p>Apart from data migration complexity, the implementation of the new software went very smoothly. And although change never comes without resistance, the switch was well-received by team members.<\/p>\n\n\n\n<p>\u201cWe saw the potential of MRPeasy from the start and everyone is learning new things about what it can do each day to improve our business,\u201d Hoosier states. \u201cAnd everyone really uses the software: from the office workers to the factory floor, everyone interacts with it.\u201d<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"New_data_enables_better_business_decisions\"><\/span>New data enables better business decisions<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Apart from the traceability and cost analysis, Value Added Packaging has gained greater visibility across their operation after implementing the new software, enabling managers and owners to make better business decisions.<\/p>\n\n\n\n<p>\u201cFor example, we can see which of our products are not selling as well or are not as profitable as we\u2019d want them to be,\u201d Hoosier says. \u201cWe can now look at the data and see if we can cut costs, adjust selling prices, or manufacture something more efficiently to make the outcomes better.\u201d<\/p>\n\n\n\n<p>While Hoosier describes the company\u2019s processes before implementing MRPeasy as \u201copaque\u201d, now all changes, be it inventory movements, adjustments, <a href=\"https:\/\/www.mrpeasy.com\/blog\/inventory-cycle-counting\/\" target=\"_blank\" rel=\"noreferrer noopener\">cycle counts<\/a>, etc., are recorded and visible. \u201cEveryone is able to see what\u2019s happening now,\u201d he says.<\/p>\n\n\n\n<p>The company also benefits from the new system being cloud-based, making it accessible from anywhere with an internet connection. This is especially advantageous when administrative team members are working out-of-office or when designers or salespeople visit customers\u2019 facilities and need to pull something up.<\/p>\n\n\n\n<p>\u201cIt\u2019s easy to log in from anywhere and at the same time, it\u2019s easy to lock a user down if we need to, preventing a particular person from logging in from outside the facility,\u201d Hoosier says.<\/p>\n\n\n<div class=\"banner-v1\">\n    <div class=\"banner__text\">\n        <div class=\"banner-v1__title\">Your manufacturing company deserves effective software<\/div>\n        <div class=\"banner-v1__desc\">MRPeasy users report a 54% average improvement in the operational efficiency of their business and a 39% increase in on-time deliveries.<\/div>\n        <div><a class=\"banner-v1__link\" href=\"https:\/\/www.mrpeasy.com\/sign-up\/\" target=\"_blank\" data-ga-event=\"blog_signup_banner_white\">Try for free<\/a><\/div>\n    <\/div>\n    <div class=\"banner__img\">\n        <img decoding=\"async\" src=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/themes\/mrpeasy\/assets\/images\/banner.svg\" alt=\"banner\">\n    <\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Company_on_a_growth_streak\"><\/span>Company on a growth streak<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Today, Value Added Packaging uses MRPeasy to manage every aspect of their operation, from sales and purchases to inventory management and <a href=\"https:\/\/www.mrpeasy.com\/production-planning\/\" target=\"_blank\" rel=\"noreferrer noopener\">production planning<\/a>. Additionally, with the native QuickBooks integration, the company\u2019s financials are automatically transferred from MRPeasy to their accounting system. Thanks to the order tracking functionality, the team can keep an eye on the progress and possible delays of specific customer orders, purchase orders, and manufacturing orders.<\/p>\n\n\n\n<p>\u201cEvery piece of information you would otherwise spend an hour searching for is now front and center,\u201d Hoosier maintains.<\/p>\n\n\n\n<p>Although <a href=\"https:\/\/www.mrpeasy.com\/MRP-system\/\" target=\"_blank\" rel=\"noreferrer noopener\">MRP systems<\/a> have a reputation of being complicated, expensive, and taking a long time to implement, Hoosier urges small manufacturers to consider one.<\/p>\n\n\n\n<p>\u201cWe took a look at some larger systems as well and I definitely understand why the MRP or ERP industry can leave a bad taste in your mouth,\u201d he says. \u201cBut MRPeasy really is the opposite of that.\u201d<\/p>\n\n\n\n<p>Hoosier feels that implementing the system in-house enabled the VAP team to learn the ropes much better than bringing in someone from the outside who would have done most of the work.<\/p>\n\n\n\n<p>\u201cThat being said, it was good to know that if we were to run into any difficulties, there were consultants available that could help us out,\u201d he adds.<\/p>\n\n\n\n<p>The company is on a growth streak and according to Hoosier, MRPeasy has definitely helped them achieve this.<\/p>\n\n\n\n<p>\u201cWhen we went live with the system in July 2023, we had around 40 team members and in just 10 months, we have grown to 58,\u201d he says. \u201cI think a lot of that can be attributed to not just our team but to MRPeasy enabling us to make our processes more efficient.\u201d<\/p>\n\n\n\n<p><em>You may also like: <a href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-egl-vaughan\/\" target=\"_blank\" rel=\"noreferrer noopener\">Precision Engineering Company Cuts Administrative Load by 70% with MRP Software<\/a><\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Custom corrugated box manufacturer Value Added Packaging moved from legacy ERP system to cloud-based software and grew 40% in 10 months. \u201cWe can now look at the data and see if we can cut costs, adjust selling prices, or manufacture something more efficiently to make the outcomes better,\u201d says Tyler Hoosier, General Leader.<\/p>\n","protected":false},"author":7,"featured_media":17640,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[60],"tags":[],"class_list":["post-17639","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Custom Packaging Manufacturer Grows by 40% in 10 Months<\/title>\n<meta name=\"description\" content=\"Custom corrugated box manufacturer Value Added Packaging moved to a modern cloud-based software and grew 40% in 10 months.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Custom Packaging Manufacturer Grows by 40% in 10 Months\" \/>\n<meta property=\"og:description\" content=\"Custom corrugated box manufacturer Value Added Packaging moved to a modern cloud-based software and grew 40% in 10 months.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.mrpeasy.com\/blog\/success-story-value-added-packaging\/\" \/>\n<meta property=\"og:site_name\" content=\"Blog for Manufacturers and Distributors\" \/>\n<meta property=\"article:published_time\" content=\"2024-08-13T06:54:50+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-03-12T11:55:24+00:00\" \/>\n<meta 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