{"id":16896,"date":"2024-04-16T06:32:03","date_gmt":"2024-04-16T06:32:03","guid":{"rendered":"https:\/\/www.mrpeasy.com\/blog\/?p=16896"},"modified":"2024-08-28T11:04:29","modified_gmt":"2024-08-28T11:04:29","slug":"success-story-cellular-mouldings","status":"publish","type":"post","link":"https:\/\/www.mrpeasy.com\/blog\/success-story-cellular-mouldings\/","title":{"rendered":"Custom Plastic Components Manufacturer Achieves Full Traceability with MRP Software"},"content":{"rendered":"\n<p>After a long search, Cellular Mouldings found a user-friendly MRP software platform that enabled the company to improve administrative efficiency and achieve end-to-end traceability. \u201cMRPeasy has been a major timesaver,\u201d says Peter Matthews, Managing Director.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/04\/cellular-mouldings-1024x576.jpg\" alt=\"cellular-mouldings\" class=\"wp-image-16897\" srcset=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/04\/cellular-mouldings-1024x576.jpg 1024w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/04\/cellular-mouldings-300x169.jpg 300w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/04\/cellular-mouldings-768x432.jpg 768w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/04\/cellular-mouldings-1536x864.jpg 1536w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2024\/04\/cellular-mouldings.jpg 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<!--more-->\n\n\n\n<p><em>You can also listen to this article:<\/em><\/p>\n\n\n\n<iframe title=\"Custom Plastic Components Manufacturer Achieves Full Traceability with MRP Software\" allowtransparency=\"true\" height=\"150\" width=\"100%\" style=\"border: none; min-width: min(100%, 430px);height:150px;\" scrolling=\"no\" data-name=\"pb-iframe-player\" src=\"https:\/\/www.podbean.com\/player-v2\/?i=93e9u-16b71df-pb&#038;from=pb6admin&#038;share=1&#038;download=1&#038;rtl=0&#038;fonts=Arial&#038;skin=1&#038;font-color=&#038;logo_link=episode_page&#038;btn-skin=3\" loading=\"lazy\"><\/iframe>\n\n\n\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_80 counter-hierarchy ez-toc-counter ez-toc-custom ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #343333;color:#343333\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #343333;color:#343333\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-cellular-mouldings\/#From_shoe_soles_to_custom_plastic_components\" >From shoe soles to custom plastic components<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-cellular-mouldings\/#Spreadsheets_became_unmanageable\" >Spreadsheets became unmanageable<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-cellular-mouldings\/#Clients_demanded_traceability\" >Clients demanded traceability<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-cellular-mouldings\/#MRPeasy_was_%E2%80%9Ca_breath_of_fresh_air%E2%80%9D\" >MRPeasy was \u201ca breath of fresh air\u201d<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-cellular-mouldings\/#Having_a_complete_overview_of_the_operation\" >Having a complete overview of the operation<\/a><\/li><\/ul><\/nav><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"From_shoe_soles_to_custom_plastic_components\"><\/span>From shoe soles to custom plastic components<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p><a href=\"https:\/\/www.cellularmouldings.co.uk\/\" target=\"_blank\" rel=\"noreferrer noopener\">Cellular Mouldings<\/a> is a custom plastics manufacturer based in Corby, England. The company was started in 1975 as a division of Parker Shoe Company producing moulded foam soles for the parent company. The business was incorporated in 1991 and has since then branched out into three different disciplines, producing plastic extrusions, polyurethane foam products, and rigid polyurethane components for a variety of customers. Today, the company employs 34 people and has an annual turnover of around \u00a33 million.<\/p>\n\n\n<div class=\"banner-v2\">\n    <p class=\"banner-v2__desc\">Easily achieve traceability with MRPeasy<\/p>\n    <a class=\"banner-v2__link\" href=\"https:\/\/www.mrpeasy.com\/sign-up\/\" target=\"_blank\" data-ga-event=\"blog_signup_banner_blue\">Try for free<\/a>\n<\/div>\t\t<style>.banner-v2 {\n    float: right;\n    display: flex;\n    flex-direction: column;\n    justify-content: center;\n    align-items: center;\n    padding: 40px 32px;\n    gap: 16px;\n    width: 356px;\n    height: 205px;\n    background: linear-gradient(199.68deg, #6084E5 13.17%, #5FA7DD 82.1%);\n    border-radius: 4px;\n    margin-left: 12px;\n    margin-bottom: 12px;\n    margin-top: 15px;\n}\n\n@media (max-width: 767.98px) {\n    .banner-v2 {\n         width: 100%;\n         height: 173px;\n         margin-bottom: 0;\n         margin-left: 0;\n    }\n}\n\n.single__content p.banner-v2__desc {\n    margin: 0 !important;\n}\n\np.banner-v2__desc {\n    width: 292px;\n    font-style: normal;\n    font-weight: 700;\n    font-size: 22px;\n    line-height: 29px !important;\n    text-align: center;\n    color: #FFFFFF;\n    margin: 0 !important;\n    order: 0 !important;\n}\n\n.single__content a.banner-v2__link {\n    color: #FFFFFF !important;\n}\n\n.single__content a.banner-v2__link:hover {\n    color: #003557 !important;\n}\n\na.banner-v2__link {\n    display: flex;\n    justify-content: center;\n    align-items: center;\n    width: 181px;\n    height: 51px;\n    padding: 18px 0;\n    border-radius: 4px;\n    background: #003557;\n    font-weight: 700;\n    font-size: 16px;\n    color: #FFFFFF !important;\n    text-decoration: none !important;\n    order: 1 !important;\n}\n\n.banner-v2__link:hover {\n    background: white;\n    color: #003557 !important;\n}<\/style>\n\t\t\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Spreadsheets_became_unmanageable\"><\/span>Spreadsheets became unmanageable<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Until 2021, the company was using spreadsheets to manage their whole operation. While the business was growing, however, the spreadsheets were getting more and more complex, finally starting to compromise effective communication and process efficiency.<\/p>\n\n\n\n<p>\u201cI am quite adept at Excel but when I released these complex workbooks to other employees to work with, they very quickly deleted something that impacted the functioning of the sheet,\u201d says Peter Matthews, Managing Director. \u201cAs the author I was often the only person who could fix these issues and this made my workload much heavier.\u201d<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Clients_demanded_traceability\"><\/span>Clients demanded traceability<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The decision was made to implement software that would integrate the various functions of the company from incoming orders to outgoing shipments. All in all, they were looking to get a better overview of their whole operation that would enable them to understand and improve their efficiencies across the board. In addition, their growing customer base had started to ask for <a href=\"https:\/\/www.mrpeasy.com\/blog\/traceability\/\" target=\"_blank\" rel=\"noreferrer noopener\">traceability<\/a> measures to be in place.<\/p>\n\n\n\n<p>Finding the right solution was quite a long process. While Peter knew what they needed was an <a href=\"https:\/\/www.mrpeasy.com\/mrp-system\/\" target=\"_blank\" rel=\"noreferrer noopener\">MRP system<\/a>, he had a hard time finding one that felt right for their business, even though the company was looking for quite basic functionality: order management, shipment tracking, traceability, inventory tracking, and purchasing.<\/p>\n\n\n\n<p>\u201cI found most solutions very clunky and complicated,\u201d he says. \u201cI actually shelved the idea because I was sure we weren\u2019t going to find anything that fit our company.\u201d<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"MRPeasy_was_%E2%80%9Ca_breath_of_fresh_air%E2%80%9D\"><\/span>MRPeasy was \u201ca breath of fresh air\u201d<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>And so, Cellular Mouldings continued operating on their intricate spreadsheet system, with the prospect of finding a better solution slowly fading away. But one day, Peter decided to do another quick search and what he found changed his mind about MRP software completely.<\/p>\n\n\n\n<p>\u201cI came across <a href=\"https:\/\/www.mrpeasy.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">MRPeasy<\/a>, and it was a breath of fresh air,\u201d he says. \u201cThe design was easy on the eyes, it was quick, intuitive to use, and accessible from anywhere. I clicked with it right away.\u201d<\/p>\n\n\n\n<p>After a rigorous testing process, the decision was made to adopt the software. The implementation process was spearheaded by Peter himself, with no external help, except for the <a href=\"https:\/\/www.mrpeasy.com\/resources\/\" target=\"_blank\" rel=\"noreferrer noopener\">software documentation and demo videos available on MRPeasy\u2019s website<\/a>, and MRPeasy\u2019s support team.<\/p>\n\n\n\n<p>\u201cThe fact that I could do it by myself shows just how intuitive the software is,\u201d he states.<\/p>\n\n\n\n<p>Peter started slow and steady, first putting the customer orders into the new system, and then implementing the shipping functionality. When he felt he had grown accustomed to the system, he went on to implement the inventory and <a href=\"https:\/\/www.mrpeasy.com\/blog\/bill-of-materials\/\" target=\"_blank\" rel=\"noreferrer noopener\">bill of materials<\/a> functionality.<\/p>\n\n\n\n<p>\u201cBefore using MRPeasy, we had no defined bills of materials,\u201d Peter says. \u201cAll the information was scattered about.\u201d<\/p>\n\n\n<div class=\"banner-v1\">\n    <div class=\"banner__text\">\n        <div class=\"banner-v1__title\">Your company deserves effective manufacturing software<\/div>\n        <div class=\"banner-v1__desc\">MRPeasy users report a 54% average improvement in the operational efficiency of their company and a 39% increase in on-time deliveries.<\/div>\n        <div><a class=\"banner-v1__link\" href=\"https:\/\/www.mrpeasy.com\/sign-up\/\" target=\"_blank\" data-ga-event=\"blog_signup_banner_white\">Try for free<\/a><\/div>\n    <\/div>\n    <div class=\"banner__img\">\n        <img decoding=\"async\" src=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/themes\/mrpeasy\/assets\/images\/banner.svg\" alt=\"banner\">\n    <\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Having_a_complete_overview_of_the_operation\"><\/span>Having a complete overview of the operation<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The system change coincided with an administrative employee retiring and a new person coming in, which presented a good opportunity to do things differently and increase the company\u2019s administrative efficiency. Apart from finally firmly establishing its BOMs, Cellular Mouldings has significantly improved its order processing and tracking with the new system. All events related to orders are now recorded from the moment an RFQ or order is received to when it is delivered, providing full product traceability.<\/p>\n\n\n\n<p>\u201cI now know what\u2019s going on,\u201d Peter states. \u201cI don\u2019t have to go around asking people, I can just open MRPeasy and take a look. This easy access to data has been a major timesaver for the company.\u201d<\/p>\n\n\n\n<p>To other growing companies that are looking to do things more efficiently, Matthews recommends finding a suitable solution and implementing it slowly, one step at a time.<\/p>\n\n\n\n<p>\u201cWe\u2019re just scratching the surface with MRPeasy, but we\u2019re already seeing significant improvements,\u201d he says.<\/p>\n\n\n\n<p><em>You may also like: <a href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-tait-farm-foods\/\" target=\"_blank\" rel=\"noreferrer noopener\">Specialty Food Manufacturer Meets FDA Requirements and Sustains Growth with MRP Software<\/a><\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>After a long search, Cellular Mouldings found a user-friendly MRP software platform that enabled the company to improve administrative efficiency and achieve end-to-end traceability. \u201cMRPeasy has been a major timesaver,\u201d says Peter Matthews, Managing Director.<\/p>\n","protected":false},"author":7,"featured_media":16897,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[60],"tags":[],"class_list":["post-16896","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Plastic Components Manufacturer Achieves Full Traceability<\/title>\n<meta name=\"description\" content=\"\u201cMRPeasy has been a major timesaver,\u201d says Peter Matthews, Managing Director, about his experience with the company&#039;s new support system.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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