{"id":15264,"date":"2023-08-15T06:00:00","date_gmt":"2023-08-15T06:00:00","guid":{"rendered":"https:\/\/www.mrpeasy.com\/blog\/?p=15264"},"modified":"2023-09-13T09:26:12","modified_gmt":"2023-09-13T09:26:12","slug":"success-story-abi-mouldings","status":"publish","type":"post","link":"https:\/\/www.mrpeasy.com\/blog\/success-story-abi-mouldings\/","title":{"rendered":"Interior Trim Company Accommodates 75% Growth with MRP Software"},"content":{"rendered":"\n<p>When ABI Mouldings changed owners in 2020, one of the new management\u2019s first priorities was to modernize the inventory management and production planning side of the business. The implemented MRP software has since proved to accommodate all of the company\u2019s requirements and offers effortless scalability on top.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2023\/08\/ABI_Mouldings_MRPeasy-1024x576.jpg\" alt=\"ABI_Mouldings_MRPeasy\" class=\"wp-image-15261\" srcset=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2023\/08\/ABI_Mouldings_MRPeasy-1024x576.jpg 1024w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2023\/08\/ABI_Mouldings_MRPeasy-300x169.jpg 300w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2023\/08\/ABI_Mouldings_MRPeasy-768x432.jpg 768w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2023\/08\/ABI_Mouldings_MRPeasy-1536x864.jpg 1536w, https:\/\/www.mrpeasy.com\/blog\/wp-content\/uploads\/2023\/08\/ABI_Mouldings_MRPeasy.jpg 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<!--more-->\n\n\n\n<p><em>You can also listen to this article:<\/em><\/p>\n\n\n\n<iframe title=\"Interior Trim Company Accommodates 75% Growth with MRP Software\" allowtransparency=\"true\" height=\"150\" width=\"100%\" style=\"border: none; min-width: min(100%, 430px);height:150px;\" scrolling=\"no\" data-name=\"pb-iframe-player\" src=\"https:\/\/www.podbean.com\/player-v2\/?i=8jhvp-14a4fad-pb&#038;from=pb6admin&#038;share=1&#038;download=1&#038;rtl=0&#038;fonts=Arial&#038;skin=1&#038;font-color=&#038;logo_link=episode_page&#038;btn-skin=3\" loading=\"lazy\"><\/iframe>\n\n\n\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_80 counter-hierarchy ez-toc-counter ez-toc-custom ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #343333;color:#343333\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #343333;color:#343333\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-abi-mouldings\/#Finishing_trims_for_any_interior_need\" >Finishing trims for any interior need<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-abi-mouldings\/#Need_for_a_cloud-based_production_planning_tool_among_top_priorities\" >Need for a cloud-based production planning tool among top priorities<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-abi-mouldings\/#Easy-to-implement_manufacturing_software_proved_a_good_fit_from_day_one\" >Easy-to-implement manufacturing software proved a good fit from day one<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-abi-mouldings\/#New_software_arrived_just_in_time_to_accommodate_a_demand_surge\" >New software arrived just in time to accommodate a demand surge<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-abi-mouldings\/#A_scalable_solution_that_grows_with_your_requirements\" >A scalable solution that grows with your requirements<\/a><\/li><\/ul><\/nav><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Finishing_trims_for_any_interior_need\"><\/span>Finishing trims for any interior need<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p><a href=\"https:\/\/createwithabi.ca\/home\" target=\"_blank\" rel=\"noreferrer noopener\">ABI Mouldings<\/a> is a building materials company producing high-quality molded finishing details for interior use. Based in Alberta, Canada, the company employs 28 workers and utilizes a network of trusted resellers to distribute its goods throughout most of Western Canada.<\/p>\n\n\n\n<p>Over the course of its nearly 30 years in business, ABI Mouldings has developed a wide range of interior moldings ranging from baseboards, rails, and casings, to door and window frames, profiles, cornices, etc. The company uses medium-density fiberboard, or MDF, in most of its product line. The current owners acquired the business in early 2020 and have since also purchased a door manufacturing company, successfully expanding the product line to include MDF doors.<\/p>\n\n\n\n<p>In the 3 years under new management, the company has managed to greatly increase its production output, going from around 4 million feet of products shipped per year, to close to 7 million ft. Operations manager Ve Chao attributes a lot of this recent success to the company adopting capable manufacturing software that enabled accommodating a rapid growth in demand which occurred during the COVID-pandemic.<\/p>\n\n\n<div class=\"banner-v2\">\n    <p class=\"banner-v2__desc\">Easily scale up your manufacturing business with MRPeasy<\/p>\n    <a class=\"banner-v2__link\" href=\"https:\/\/www.mrpeasy.com\/sign-up\/\" target=\"_blank\" data-ga-event=\"blog_signup_banner_blue\">Try for free<\/a>\n<\/div>\t\t<style>.banner-v2 {\n    float: right;\n    display: flex;\n    flex-direction: column;\n    justify-content: center;\n    align-items: center;\n    padding: 40px 32px;\n    gap: 16px;\n    width: 356px;\n    height: 205px;\n    background: linear-gradient(199.68deg, #6084E5 13.17%, #5FA7DD 82.1%);\n    border-radius: 4px;\n    margin-left: 12px;\n    margin-bottom: 12px;\n    margin-top: 15px;\n}\n\n@media (max-width: 767.98px) {\n    .banner-v2 {\n         width: 100%;\n         height: 173px;\n         margin-bottom: 0;\n         margin-left: 0;\n    }\n}\n\n.single__content p.banner-v2__desc {\n    margin: 0 !important;\n}\n\np.banner-v2__desc {\n    width: 292px;\n    font-style: normal;\n    font-weight: 700;\n    font-size: 22px;\n    line-height: 29px !important;\n    text-align: center;\n    color: #FFFFFF;\n    margin: 0 !important;\n    order: 0 !important;\n}\n\n.single__content a.banner-v2__link {\n    color: #FFFFFF !important;\n}\n\n.single__content a.banner-v2__link:hover {\n    color: #003557 !important;\n}\n\na.banner-v2__link {\n    display: flex;\n    justify-content: center;\n    align-items: center;\n    width: 181px;\n    height: 51px;\n    padding: 18px 0;\n    border-radius: 4px;\n    background: #003557;\n    font-weight: 700;\n    font-size: 16px;\n    color: #FFFFFF !important;\n    text-decoration: none !important;\n    order: 1 !important;\n}\n\n.banner-v2__link:hover {\n    background: white;\n    color: #003557 !important;\n}<\/style>\n\t\t\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Need_for_a_cloud-based_production_planning_tool_among_top_priorities\"><\/span>Need for a cloud-based production planning tool among top priorities<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>When the current owners took over ABI Mouldings, the production management side of the business was running on a very limited production planning tool. The software was basic in functionality, lacking routing control, <a href=\"https:\/\/www.mrpeasy.com\/blog\/bill-of-materials\/\" target=\"_blank\" rel=\"noreferrer noopener\">bills of materials<\/a> structure, and a dedicated production module as such. Additionally, it was accessible only on-site, which complicated and limited usage scenarios.<\/p>\n\n\n\n<p>Ve Chao recalls: \u201cIt was essentially a glorified spreadsheet, only good for printing off a work order to paste on the shop floor. You had to manually fill in most of the necessary information for production. There were no materials or jobs tracked, etc., everything was manual. If you wanted to know the inventory of something, you\u2019d have to go and physically count it. Inventory management really was a nightmare.\u201d<\/p>\n\n\n\n<p>It was no surprise then, that a key priority for the new management quickly became finding a suitable manufacturing planning software. One that would simplify managing the supply chain, inventory, and crucially \u2013 <a href=\"https:\/\/www.mrpeasy.com\/production-planning\/\" target=\"_blank\" rel=\"noreferrer noopener\">production planning<\/a> aspects of the large and, as it turned out, soon-to-be expanding, production volume that ABI Mouldings was operating at.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Easy-to-implement_manufacturing_software_proved_a_good_fit_from_day_one\"><\/span>Easy-to-implement manufacturing software proved a good fit from day one<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Ve and his team looked at three potential candidates for the new software in early 2020. After acquainting themselves with all three, <a href=\"https:\/\/www.mrpeasy.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">MRPeasy<\/a> was promptly picked as the software of choice. It simply promised a great solution in terms of production planning functionality, a key requirement for the company, next to a seamless QuickBooks integration and a web-based interface.<\/p>\n\n\n\n<p>Implementation began in March. In just three months, initial functionality was set up to a sufficient level to allow bringing the manufacturing plant over to the new system. In terms of implementation simplicity, MRPeasy proved to live up to its name, both in terms of getting set up fast and training the employees to use the new system. Ve Chao comments: \u201cBuilding the whole system to meet our requirements was so easy that we hardly looked at the manual during implementation.\u201d<\/p>\n\n\n\n<p>The implementation team approached the task by focusing on one module of the software at a time and building it up, an approach that the software effortlessly accommodated. As Ve recalls: \u201cThere are many schedules that link to each other in MRPeasy but you don\u2019t need to link them right off the bat, in order to start using the system. For us it was production planning that we started with and from there we built the BOMs and routings, etc., eventually getting to where the app is basically operating our entire business.\u201d<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"New_software_arrived_just_in_time_to_accommodate_a_demand_surge\"><\/span>New software arrived just in time to accommodate a demand surge<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>ABI Mouldings managed to adopt the new software just in time to meet the challenges of the COVID pandemic. Production volumes grew massively during the pandemic, much to the surprise of many at the time. On the other hand, the company was not untouched by the ensuing supply chain disruptions as material <a href=\"https:\/\/www.mrpeasy.com\/blog\/lead-time\/\" target=\"_blank\" rel=\"noreferrer noopener\">lead times<\/a> stretched, often by months.<\/p>\n\n\n\n<p>\u201cIt was really quite a beautiful alignment,\u201d explains Ve, \u201cPrior to COVID, we were running around a 2-week lead time for materials, but all of a sudden we weren\u2019t getting the material to match the growth opportunity. At one point we were up to half a year behind on new orders coming in, running a 6-month lead time because of material shortages. Trying to manage that without MRPeasy would probably have broken us.\u201d<\/p>\n\n\n\n<p>Overall, MRPeasy helped ABI Mouldings to accommodate a roughly 75% increase in production volume over the span of around two years. The app proved to be a crucial aid in both supply chain, order, and inventory management, and for planning ahead production.<\/p>\n\n\n<div class=\"banner-v1\">\n    <div class=\"banner__text\">\n        <div class=\"banner-v1__title\">Become flexible amid supply chain challenges<\/div>\n        <div class=\"banner-v1__desc\">MRPeasy integrates sales, purchases, inventory, production, and finances to provide you with an accurate real-time overview of your operations for quick and effective decision-making.<\/div>\n        <div><a class=\"banner-v1__link\" href=\"https:\/\/www.mrpeasy.com\/sign-up\/\" target=\"_blank\" data-ga-event=\"blog_signup_banner_white\">Try for free<\/a><\/div>\n    <\/div>\n    <div class=\"banner__img\">\n        <img decoding=\"async\" src=\"https:\/\/www.mrpeasy.com\/blog\/wp-content\/themes\/mrpeasy\/assets\/images\/banner.svg\" alt=\"banner\">\n    <\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"A_scalable_solution_that_grows_with_your_requirements\"><\/span>A scalable solution that grows with your requirements<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Among the many benefits that MRPeasy has brought to ABI Mouldings, operations manager Ve Chao especially brings out the customer satisfaction impact: \u201cIt gives us the ability to project a much more accurate lead time. If a customer puts in a PO (purchase order), it can easily consist of 6-7 lines, each with different materials. The very moment an MO (manufacturing order) is created to fulfill the demand, the PO is booked to the MO and the lead time for each line is very accurate in terms of what we actually need.\u201d<\/p>\n\n\n\n<p>For anyone looking for a production planning and <a href=\"https:\/\/www.mrpeasy.com\/inventory-management-software\/\" target=\"_blank\" rel=\"noreferrer noopener\">inventory management solution<\/a>, Ve recommends first thoroughly figuring out your requirements and taking implementation one step at a time. It\u2019s important to consider scalability, too as the software should ideally be able to accommodate more complex use cases down the line.<\/p>\n\n\n\n<p>Ve sums it up: \u201cIt\u2019s almost like a pencil and a notepad \u2013 how creative you get with it is up to you. There\u2019s a lot of custom usage that we\u2019ve been able to make work for us and we\u2019ve yet to hit a stumbling block with MRPeasy in terms of the software\u2019s capability.\u201d Ve is so confident in having made the right choice in manufacturing software, he claims: \u201cIf you\u2019re looking for a production planning tool for your manufacturing operation, test MRPeasy first before you start looking around.&#8221;<\/p>\n\n\n\n<p><em>You may also like: <a href=\"https:\/\/www.mrpeasy.com\/blog\/success-story-bernard-laboratories\/\" target=\"_blank\" rel=\"noreferrer noopener\">Chemical Contract Manufacturer Cuts Administrative Overhead with MRP Software<\/a><\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>When ABI Mouldings changed owners in 2020, one of the new management\u2019s first priorities was to modernize the inventory management and production planning side of the business. The implemented MRP software has since proved to accommodate all of the company\u2019s requirements and offers effortless scalability on top.<\/p>\n","protected":false},"author":9,"featured_media":15261,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[60],"tags":[],"class_list":["post-15264","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Interior Trim Company Accommodates 75% Growth with MRP Software<\/title>\n<meta name=\"description\" content=\"After a change of owners, one of ABI Moulding&#039;s first priorities became modernizing the production planning of the business.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, 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